Client
Pharmaceutical Manufacturing Plant
Industry
Pharmaceutical Manufacturing
Challenge
Cross-contamination risks and inconsistent hygiene practices led to compliance challenges and compromised cleanroom standards in the manufacturing process.
Background
A leading pharmaceutical manufacturer faced challenges maintaining stringent hygiene standards in their cleanroom environments. The existing hygiene processes were fragmented, with separate stations for hand and sole cleaning, leading to inefficiencies and increased risks of contamination. Given the high standards required for pharmaceutical production, maintaining consistent hygiene across all production areas was critical to both regulatory compliance and product integrity.
To address these issues, they partnered with Nexgen Hygiene Systems and implemented the Ecoline Hygiene Station, designed to integrate both hand and sole cleaning in one streamlined, touch-free unit. The goal was to enhance cleanroom hygiene, reduce cross-contamination risks, and simplify compliance with pharmaceutical hygiene regulations.
Challenges
Cross-Contamination Risks
Separate cleaning stations increased the potential for human error and contamination during the hand and sole sanitization process.
Inconsistent Hygiene Standards
Manual processes led to variation in hygiene levels across the facility, making it difficult to maintain the required standards for cleanroom environments.
Regulatory Compliance
Maintaining compliance with strict pharmaceutical hygiene regulations required more streamlined, efficient solutions for cleanliness.
Inefficient Hygiene Practices
The existing system involved multiple steps and touchpoints, which slowed down the process and led to inefficiencies.
Solution: Ecoline Hygiene Station
Nexgen Hygiene Systems supplied the Ecoline Hygiene Station, tailored to meet the needs of the pharmaceutical manufacturing environment, integrating both hand and sole cleaning in one seamless, touch-free unit.
Key Features:
Touch-Free Operation
Ensures a completely touch-free experience, minimizing the risk of contamination during the cleaning process.
Dual Hand and Sole Cleaning
Combines hand sanitization and sole cleaning into a single unit, simplifying the cleaning process and improving efficiency.
High-Efficiency Cleaning
Designed to remove contaminants from both hands and footwear effectively, maintaining the required hygiene standards for cleanrooms.
Hygienic Construction
Constructed with food-grade stainless steel, easy to clean, and designed to withstand the rigorous demands of a pharmaceutical environment.
Space-Saving Design
Compact and efficient, the Ecoline Hygiene Station integrates easily into existing cleanroom layouts without taking up excess space.
Implementation
- Phase 1 – Process Audit:
Nexgen’s team assessed the current hygiene protocols, identified gaps in the hand and sole cleaning processes, and determined the best placement and specifications for the new Ecoline Hygiene Station. - Phase 2 – Installation & Calibration:
The Ecoline Hygiene Station was installed in critical access points within the cleanroom facility. Settings were calibrated to ensure optimal cleaning efficiency, adjusting for the specific needs of the pharmaceutical manufacturing plant. - Phase 3 – Training & Validation:
Operators and staff were trained on proper usage, including the touch-free activation for both hand and sole cleaning. The system was validated through a series of test runs to ensure the cleaning process met the stringent hygiene and compliance standards.
Results
Reduced Cross-Contamination
The integrated touch-free cleaning system significantly reduced the risk of contamination by ensuring proper cleaning of both hands and footwear with each use.
Consistent Cleanroom Standards
The Ecoline Hygiene Station ensured consistent hygiene practices across the entire facility, helping maintain the required cleanroom standards.
Improved Compliance with Hygiene Regulations
The touch-free, integrated system helped the plant meet strict pharmaceutical hygiene regulations, ensuring smoother audits and compliance with industry standards.
Increased Operational Efficiency
The streamlined hygiene process reduced the time spent on manual cleaning tasks, leading to improved workflow efficiency in the production area.
Enhanced Employee Safety
Reduced direct contact and manual handling improved both employee safety and overall hygiene in the plant.
Client Testimonial
“The Ecoline Hygiene Station has completely transformed our hygiene protocols in the cleanroom. By combining hand and sole cleaning into one streamlined, touch-free unit, we’ve reduced contamination risks and improved our operational efficiency. It’s an essential upgrade that has made a real difference in our day-to-day operations.”
– Quality Control Manager, Pharmaceutical Manufacturing Plant
Conclusion
With the installation of Nexgen’s Ecoline Hygiene Station, the pharmaceutical manufacturer successfully addressed its long-standing hygiene challenges. The solution delivered consistent, touch-free hygiene, helped meet cleanroom standards, and ensured regulatory compliance with pharmaceutical industry regulations. This upgrade not only improved hygiene practices but also enhanced production efficiency and employee safety.
Want to enhance your cleanroom hygiene process? Reach out to Nexgen Hygiene Systems to explore how our Ecoline Hygiene Station can streamline your hygiene protocols and improve production quality.
Note:
For confidentiality reasons, the actual name of our client has not been disclosed in this case study. Instead, we have used the general name “Coastal Pharmaceuticals” to demonstrate the performance of Nexgen’s Ecoline Hygiene Station. This allows us to maintain client privacy while showcasing the impact of Nexgen’s hygiene innovation.