Client
ReadyMeal Kitchens
Industry
Food Processing / Meal Preparation Services
Challenge
Inconsistent vegetable washing, long prep times, and hygiene risks slowed production and raised quality concerns.
Background
ReadyMeal Kitchens, a large-scale producer of ready-to-eat meals for retail and foodservice, struggled with manual vegetable washing. Buckets and tubs caused uneven cleaning, long prep times, and hygiene risks. Nexgen Machines partnered with the team to deploy its Tilting Vegetable Washer, an automated, compact solution designed to improve wash consistency, reduce labor, and increase throughput.
Challenges
Inconsistent Cleaning
Manual washing left dirt and residues, affecting taste, appearance, and shelf life.
High Labor Demand
Multiple operators were required to handle washing and draining, creating bottlenecks.
Time-Consuming Prep
Washing large batches manually delayed the cutting and cooking stages.
Hygiene Concerns
Open tubs and repeated handling increased contamination risks.
Solution : Nexgen Air Showers
Nexgen introduced its Tilting Vegetable Washer, designed to streamline washing for leafy vegetables, root crops, and cut produce.
Key Features:
Efficient Washing
Spiral water action removes dirt and debris thoroughly and uniformly.
Compact Design
Saves valuable space in busy kitchens and integrates easily with existing lines.
Durable Construction
Built with food-grade stainless steel for long-lasting, reliable operation.
Easy Operation
Simple controls and a tilting discharge mechanism for effortless washing and draining.
Versatile Usage
Handles a wide range of vegetables and fruits, from leafy greens to root vegetables.
Implementation
- Phase 1 : Audit & Trials : Nexgen assessed ReadyMeal’s wash requirements and optimized the washer settings for different produce.
- Phase 2 : Installation & Integration : The washer was installed with downstream conveyors for smooth transfer to cutting and drying.
- Phase 3 : Training & SOPs : Operators were trained on daily use, tilt-draining, and sanitation procedures.
Results
40% improvement in wash consistency
Cleaner, debris-free vegetables across all batches.
30% faster prep time
Reduced delays between washing, cutting, and cooking.
20% reduction in labor
Fewer operators needed at the wash stage, freeing staff for other tasks.
Improved hygiene confidence
Easier cleaning and enclosed washing reduced contamination risks.
Higher throughput
With faster prep, ReadyMeal Kitchens processed more units daily without sacrificing quality.
Client Testimonial
“The tilting vegetable washer has transformed our prep line. Washing is now consistent, faster, and much easier for the staff. Hygiene checks are smoother, and we’ve freed up labor for other critical tasks.”
– Operations Manager, ReadyMeal Kitchens
Conclusion
By switching to Nexgen’s Tilting Vegetable Washer, ReadyMeal Kitchens overcame its manual washing challenges. The solution delivered consistency, efficiency, and hygiene improvements that boosted throughput and customer satisfaction.
Looking to modernize your wash process? Contact Nexgen Machines to explore how our washing solutions can optimize your production line.